How to make Rifle gun

Materials
[Materials for making pattern paper]
-"Kousakuyousi"(one of hard paper in Japan) 5piece
-Packaging tape(parcel tape) 1piece

[Main materials]
-"Lion Board(Koyo Soft Board)"
->2mm thick(1.5mm is also OK) 100cm X 10cm
->5mm thick 100cm X 10cm
->10mm thick 100cm X 20cm
-Instant glue 8piece(It's convenient if there is also Instant gule Accelerator Spray)
-Hot melt(glue gun) 5piece (It's convenient if there is also Air duster for cooling)
-Wire 30cm
-PVC pipe(diameter 22.0mm) 1piece
-Wood stick for jointing PVC pipe 25cm

[Painting materials]
1.Case of Gesso painting
-Gesso 150ml
-lacquer paint(Bottle lacquer paint,Lacquer Spray) or acrylic paint proper quantity

2.Case of "Bond G17" painting
-"Bond G17"(one of liqud glue in Japan) 300ml
-lacquer thinner 300ml
-Paintbrush(Disposable premise ) 1piece
-Paper cup,bowl etc.(Disposable premise ) 1piece
-Bottle lacquer paint proper quantity
-Lacquer Spray proper quantity
-Masking tape 1piece

Materials cost
3000Yen (about 100Yen = 1dollar)

Tools
-Writing implement(Pencil,eraser,ballpoint,Magic Marker,ruler)
-Sizzer
-Box cutter(It's good to change "Pro blade". Moreover,It will become convenient if there is also "Blade breaker")
-Cutting mat
-Hot melt(glue gun)
-Lighter
-Saw(Pipe cutter is also OK)
-Paint tools, such as a paintbrush
-Pliers

The following tools are not required, but are convenient when there is it
-Craft Knife
-Circle cutter

Work time
30Hours

Spec
-

Pattern paper data
I threw away the Pattern paper, so It's can't upload.

Attention at the time of work
Let's consider the following things for accident prevention and health.

-When it uses a thing including the thinner(Bond, lacquer thinner etc) and the spray, make good ventilation.
And wear a gas mask and .
<-I'm using this mask.

-When you toast mterials etc, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes, wear a gas mask.

-When you dig mterials etc with Soldering iron, make good ventilation.
And don't breathe smoke, don't put smoke in your eyes, wear a gas mask.

-Do not use the lighter and tools with heart near the things which are easy to burn such as paint or thinner.

-Turn off an outlet and the switch of the tool as soon as you have finished using it.

-Read labels of materials and tools carefully, and understand how to use.

How to make
It's take in with a scanner about an illustration. It expands and makes it Pattern paper.


Cut out materials based on a Pattern paper.
Cut out 10mm thick "Lion Board(Koyo Soft Board)".


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It's Japanese most famous material for cosplay props.
It's a soft board, and it can be bended.(Details are here.)
And "Lion Board(Koyo Soft Board)" is sold only in Japan.

Then, if you live in except japan, you must use other materials.
A EVA board is usable in substitution for "Lion Board(Koyo Soft Board)".
It's called EVA foam, EVAzote, too.
Many world cosplayers are using EVA board.
(I don't know well about EVA board, sorry. Plase study by Google)
Or, basicly soft and can bended board is substitutes.
Then find the materials in your country.

I don't know material information of except japan.
Then you must call for help to your country cosplayers, if you know more information of materials.
There are many world cosplayers in Worldcosplay.
Please find your contry cosplayer by this site. And ask them.
http://ja.worldcosplay.net/

Or, ask japanese material shops that the shop can send "Lion board" to your country.
Thease are shops selling "Lion board".
http://www.rakuten.ne.jp/gold/cosprop/ This site has Japanese page only.
http://www.tokyu-hands.co.jp/foreign.html This site has English page too.
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【10mm厚】通常&特大サイズ - 基本のサイズ、複数枚セットで買うとさらにお得


【10mm厚】ハーフサイズ-少しだけ使いたい場合にオススメ

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At first, use sharp blade. For example, "Pro Blade".
This is so sharp.
In addition, use big size Box cutter.
Big size can cut well more than small size.
←10枚入り ←50枚入りお得パック

When you cut, put "Lion Board(Koyo Soft Board)" on Cutting mat.
Don't cut in the air, while holding by hand.
Break a b blade frequentry, if you feel sharpness of using blade became bad.
If you want to do work more speedy, use "Running fire box cutter","Blade breaker".
"Running fire box cutter" can have 6 pieces blade inside.
"Blade breaker" can break easy and speedy.


Use Craft Knife, if you cut small ornaments etc Craft Knife can't cut well.

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Make barrel.
Use PVC pipe(diameter 22.0mm).
Cut PVC pipe. PVC pipe can be cut by saw. But Pipe cutter is more bettr.Pipe cutter can cat quickly and beautifull.



Make block construction for carrying.


Paste together with Instant glue.
Use Instant gule Accelerator to make good progress.
(In use, steam may be generated. But don't don't breath. And don't meet the steam in eyes.)


*********************************************
Instant glue can plane surface easy.
But it can't narrow surface well.
Then you should use bellow spray.
I always use this.
Watch movie.

For example, use bellow surface.


Instant gule Accelerator
This can stick surface in several seconds.
100ml can stick one armorset or about three weapons..
←100ml ←180ml ←420ml

About instant glue
General liquid Instant glue is OK.


Case of sticking except instant glue.
"Bond G17"(one of liqud glue in Japan) can stick too. It's can stick narrow surface too.
But it's take time more than Instant glue and Instant gule Accelerator.
And "Bond G17"(one of liqud glue in Japan) may melt stuck surface if you use "Bond G17" painting.
(You should reinfore stuck surface with Instant glue. Or use Gesso painting.)
After all Instant glue and Instant gule Accelerator is the best.

*******************************************************************************************

Make scope with PVC pipe.
Cut out materials based on a Pattern paper.
Cut out 5mm thick "Lion Board(Koyo Soft Board)".
Cut out 2mm(1.5mm is also OK) thick "Lion Board(Koyo Soft Board)".
Paste together with Instant glue.

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【5mm厚】通常&特大サイズ - 基本のサイズ、複数枚セットで買うとさらにお得


【5mm厚】ハーフサイズ-少しだけ使いたい場合にオススメ

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【1.5mm厚】通常&特大サイズ - 基本のサイズ、複数枚セットで買うとさらにお得


【1.5mm厚】ハーフサイズ-少しだけ使いたい場合にオススメ

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Stock can fit body by biting.


Barrel can dismantle.


Use wood stick for joint. 25cm is best of lenght.
Insert wood stick to PVC pipe you use in shop,and search good thickness wood stick.
If you can't search it,buy big size.And shave it with Box cutter.
Details are here.


Jointed state.


Paint.
When paint direct Lacquer Spray and acrylic paint,color is not beautifull.(example)
So you should paint undercoat.
There are two kinds of methods for painting undercoat.

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1.Gesso painting (this is easy method) [Easy, for everybody]

Gesso don't contain thinner.Accordingly there is not smell worry.
It's only paintig by bruch, very easy.it can use Acrylic paint as paint.
This method is recommend for weapons, small articles, two or three pieces armors.
But it's easy to peel off than Gesso painting (this is easy method).
Then it's is slightly unsuitable for moving armor and armorset etc.

Details are here.

Undercort->Gesso or Black Gesso
or

Paint->Lacquer Spray or Bottle lacquer paint or acrylic paint
or
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2."Bond G17" painting (this is hard method) [All-purpose,but hard. For a man used to making props]

It's fill thinner smell in room.Accordingly use outside of a room.
This is onerous method, but it's not hard to peel off. It's almighty method.
Then it's suitable for moving armor and armorset etc.
Don't use fire after painting until drying. Don' use Lighter etc until drying.
The parts will be charred in seconds.
Details are here.

Undercort->"Bond G17"(one of liqud glue in Japan) thined with lacquer thinner
-for big things -for small things

Paint->Lacquer Spray or Bottle lacquer paint

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In subsequent explanation is use "Bond G17" painting.
But Gesso painting is easy to use.
*Case of Gesso painting,PVC pipe can't paited direct.Beforehand do this process.
Or paste Synthetic leather with "Bond G17"(one of liqud glue in Japan).


Paint "Bond G17"(one of liqud glue in Japan) thined with lacquer thinner at 3 or 4 times.
Don't use fire after painting until drying. Don' use Lighter etc until drying.
The parts will be charred in seconds.
Desiccate for 4 or 5 hours.(It may become dry for 1 or 2 hours, but Desiccating for 4 or 5 hours is better.)

Paint black color as undercoat color with Lacquer Spray.


Drybrush paint blown color Bottle lacquer paint with paintbrush.
(You can Drybrush paint easy with blush. Details are here.)


Paint Lacquer Spray and Bottle lacquer paint.
When paint Bottle lacquer paint, There should just be paintbrush,silicon cup(Use as paint plate. Easy to peel after dry.),
mixing colors stick,thinner.


Below are completed things.


Dismantle state.






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